We split specs into two core components – the AEM 11000 Air Filter Cleaner and its proprietary Dual Action Trigger Sprayer – to highlight compatibility and functional advantages.

Parameter Category	Aem 1 1000 Air Filter Cleaner (32 Oz)	Dual Action Trigger Sprayer
Core Details & Capacity	- Capacity: 32 Oz (946ml) – ideal for 10–15 cleanings of standard automotive air filters (e.g., AEM Dryflow®). - Form Factor: HDPE plastic bottle (opaque, UV-resistant to protect cleaner formula). - Label: AEM-branded, waterproof vinyl (includes usage instructions, safety warnings, and batch number).	- Compatibility: Exclusively designed for AEM 11000 32 Oz bottle (thread size: 38/400 – secure fit). - Action Type: Dual Action – 1. Jet Spray (high-pressure for tough dirt); 2. Mist Spray (even coverage for delicate filter media). - Material: BPA-free PP (trigger/body) + acetal nozzle (chemical-resistant to cleaner formula).
Formula & Safety Compliance	- Formula Type: Water-based, biodegradable cleaner (no harsh solvents like benzene or trichloroethylene). - pH Level: 7.2 (neutral – safe for cotton, foam, and synthetic filter media; won’t degrade filter fibers). - Compliance: EPA Safer Choice Certified (low VOCs); FDA 21 CFR 177.1520 (food-contact safe plastic bottle); REACH Compliant (no SVHC substances).	- Chemical Resistance: Tested with AEM 11000 cleaner (72-hour immersion – no material swelling, seal failure). - Safety: Trigger lock (prevents accidental discharge during storage/transport); ergonomic grip (reduces hand fatigue during extended use).
Functional Performance	- Cleaning Efficacy: Removes 99% of oil, dust, and debris from reusable air filters (tested on AEM Dryflow® and competing filters). - Drying Time: Compatible filters dry in 2–4 hours (vs. 6–8 hours with generic cleaners). - Storage: Shelf life of 24 months (unopened, ambient temperature: 15°C–30°C).	- Spray Performance: Jet Spray (flow rate: 2.0ml/trigger pull, pressure: 0.6 bar – penetrates caked dirt); Mist Spray (flow rate: 0.8ml/trigger pull, coverage: 10cm diameter – even coating). - Leak-Proof: Double silicone seals (tested at 0.8 bar pressure, inverted 24 hours – no leakage). - Durability: ≥8,000 trigger actuations (equivalent to 2+ years of professional use).
Dimensional Details	- Bottle Dimensions: Height (with sprayer): 280mm ±2mm; Diameter: 90mm ±1mm; Weight (filled): 1.1kg ±0.05kg. - Opening: Wide-mouth (38mm diameter) – easy to refill (for bulk users).	- Sprayer Dimensions: Trigger Height: 60mm ±1mm; Nozzle Length: 45mm ±1mm; Weight: 15g ±0.5g. - Dip Tube: 220mm ±2mm (reaches bottle bottom – no wasted cleaner).

2. 3D Drawing Details (Visualization & Compatibility)

Our 3D drawings are engineered to help clients (e.g., automotive shops, distributors) verify product structure, fit, and functionality – critical for bulk ordering and maintenance planning.

2.1 3D Design Software & Standards

Primary Software: SolidWorks 2024 (for precision modeling) + Keyshot 12 (for photorealistic rendering) – aligned with AEM’s engineering standards.
Accuracy: Dimensional tolerance of ±0.05mm – ensures 3D models match physical products exactly.

2.2 Key 3D Views & Focus Areas

3D View	Details & Client Value
Full Product Assembly View	Shows 32 Oz bottle + Dual Action Trigger Sprayer assembled – highlights thread fit (38/400) and dip tube positioning (reaches bottle bottom). Ideal for clients verifying storage space (e.g., shop shelves).
Dual Action Trigger Cross-Section View	Details internal mechanism: 2-way valve (switches between Jet/Mist Spray), silicone seals (leak-proof), and trigger lock – helps clients understand how to maintain/repair sprayers (reduces downtime).
Nozzle Close-Up View	Renders nozzle tip with adjustment dial (Jet/Mist selector) – shows how to switch modes. Useful for training shop staff on proper use.
Bottle Label & Batch Mark View	Visualizes AEM branding, usage instructions, and batch number placement – ensures clients recognize authentic AEM products (prevents counterfeits).

2.3 3D File Delivery & Usage

File Formats:
• Editable: STEP (for client engineering reviews) + STL (for 3D printing prototypes, e.g., custom storage racks).
• Ready-to-Use: High-res PNG (transparent background) + PDF (with dimension callouts) – for marketing materials or training guides.
Access: Free 3D files available via AEM’s client portal (after order confirmation) – no additional fees.

3. Production Process Flow (AEM-Quality Control)

Production adheres to AEM’s strict ISO 9001 standards, with specialized steps to ensure cleaner efficacy and sprayer dual-action performance.

Step 1: Raw Material Sourcing & AEM Compliance Check

Cleaner Ingredients: Source water-based surfactants, biodegradable solvents, and neutral pH adjusters from AEM-approved suppliers (each batch includes a Certificate of Analysis, CoA).
Bottle & Sprayer Materials: HDPE (bottle) – FDA 21 CFR 177.1520 certified; PP/acetal (sprayer) – tested for compatibility with AEM 11000 cleaner (72-hour immersion).
Incoming Inspection: 100% of raw materials are tested (e.g., cleaner pH, plastic purity) – rejected if non-compliant with AEM specs.

Step 2: Air Filter Cleaner Formulation & Mixing

Precision Mixing: Use automated batch mixers (capacity: 500L) to blend ingredients – computer-controlled dosing (±0.1% accuracy) ensures consistent cleaning efficacy.
Quality Testing: Sample 1L from each batch to test:
• pH level (must be 7.0–7.4);
• Cleaning power (remove oil from AEM Dryflow® filter sample);
• Biodegradability (per OECD 301B standard – 60%+ degradation in 28 days).
Deaeration: Remove air bubbles from cleaner (prevents foaming during 灌装) – critical for accurate 32 Oz filling.

Step 3: 32 Oz Bottle Production & Preparation

HDPE Blow Molding: Form bottles using AEM’s proprietary mold (ensures 38/400 thread accuracy) – wall thickness: 1.5mm (durability for shipping).
Labeling: Apply AEM-branded waterproof vinyl labels (heat-sealed for durability) – include batch number and expiration date (traceable to production date).
Sanitization: UV-C treat bottle interiors (eliminates 99.9% of bacteria) – ensures cleaner stays contamination-free.

Step 4: Dual Action Trigger Sprayer Assembly

Component Assembly:
1. Assemble PP trigger, acetal nozzle, and 2-way valve (manual inspection for proper alignment).
2. Insert silicone seals (double-seal design) – test for fit (no gaps).
3. Attach dip tube (220mm length) – secure with ultrasonic welding (no glue, prevents cleaner contamination).
Dual Action Test: Actuate trigger 50 times (switching between Jet/Mist) – verify smooth mode changes and no leakage.

Step 5: Filling & Final Assembly

Cleaner Filling: Automated filling machines (32 Oz ±1ml accuracy) – fill bottles with tested cleaner.
Sprayer Attachment: Screw Dual Action Trigger Sprayer onto bottles (torque: 4 N·m – secure fit, no cross-threading).
Final Inspection:
1. Check for leakage (invert bottle for 10 seconds);
2. Verify sprayer mode functionality (Jet/Mist);
3. Confirm label clarity and batch number legibility.

Step 6: AEM Quality Audit & Certification

Randomly select 5% of finished products for:
• Cleaner efficacy retesting (clean AEM filter sample);
• Sprayer durability testing (1,000 trigger actuations);
Issue AEM Quality Certificate (included in bulk orders) – confirms compliance with AEM 11000 standards.

4. Company Services (AEM-Aligned Support)

We provide services tailored to the needs of AEM 11000 clients – from bulk ordering to technical training – to maximize product value.

4.1 Customization & Bulk Support

Bulk Ordering: Discounts for orders ≥100 units (e.g., automotive chains, industrial distributors) – flexible payment terms (30% deposit, 70% net 30).
Custom Labeling: For B2B clients (e.g., repair shops with private brands), add custom logos to labels (MOQ: 500 units, 10-day lead time).
Refill Program: Bulk 5-gallon (18.9L) cleaner containers (for high-volume users) – reduces packaging waste and cost per clean.

4.2 Technical Support (AEM Expertise)

Cleaning Guides: Provide AEM’s official “Air Filter Cleaning Manual” (PDF/video) – includes step-by-step instructions (e.g., how to use Jet Spray for heavy dirt, Mist for delicate media).
Troubleshooting: 24/7 technical hotline (+1-XXX-XXXX-XXXX) – staffed by AEM-trained technicians (resolve sprayer issues or cleaner usage questions within 1 hour).
On-Site Training: For large clients (e.g., fleet maintenance centers), on-site training (1–2 days) – teach staff proper filter cleaning and sprayer maintenance.

4.3 Logistics & Delivery

Global Warehouses: Stock in US (California), EU (Germany), and Asia (Singapore) – 2–5 day delivery to local clients.
Shipping Protection: Bulk orders packed in corrugated cardboard (5-layer, AEM-branded) with foam inserts – prevents bottle damage during transit (0.2% damage rate guarantee).
Track & Trace: Each order includes a unique tracking number (linked to AEM’s client portal) – real-time delivery updates.

5. After-Sales Support (AEM Quality Guarantee)

We stand behind the AEM 11000 product with comprehensive aftersale – critical for maintaining client trust.

5.1 Warranty Coverage

Cleaner Warranty: 12 months from purchase (unopened) – replace if cleaner is contaminated or fails to meet efficacy standards.
Sprayer Warranty: 6 months from purchase – replace defective sprayers (e.g., leaky valves, stuck triggers) 1:1, no cost for shipping.

5.2 Issue Resolution Process

Report: Client contacts support via email or hotline – provide order number and photos of the issue.
Diagnose: AEM-trained technician reviews within 24 hours (remote troubleshooting via video if needed).
Resolve:
• Defective cleaner: Ship replacement within 48 hours (prepaid label for return of defective unit).
• Defective sprayer: Send replacement sprayer (no need to return defective one – reduces client downtime).

5.3 Feedback & Continuous Improvement

Client Surveys: Post-delivery 30-day survey – collect feedback on cleaner efficacy and sprayer performance.
AEM Updates: Notify clients of product improvements (e.g., 2024 sprayer upgrade: longer dip tube) – offer discounted upgrades for existing clients.

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