This document covers our Stand Up Pouch With Spout And Cap (including Spout Straw Cap Pouches) — a versatile, leak-proof packaging solution designed for food, beverage, and personal care industries. All products comply with global standards (FDA, EU Regulation 10/2011, REACH) to meet the demands of high-quality clients worldwide.
Our Stand Up Pouch With Spout And Cap is engineered for durability, convenience, and product preservation. Customizable options (size, material, cap type) cater to diverse client needs.
| Parameter Category | Details & Compliance Notes |
| Material Composition | - Multi-Layer Barrier Structure (standard):
Outer Layer: PET (12–15μm, oxygen/light barrier, scratch-resistant).
Middle Layer: Aluminum Foil (9–12μm, enhanced freshness retention) or EVOH (15–20μm, for vegan/recyclable needs).
Inner Layer: Food-grade PE (50–70μm, heat-sealable, FDA 21 CFR 177.1520 & EU 10/2011 compliant).
- Spout & Cap:
Spout: BPA-free PP (food-grade, compatible with straws for Spout Straw Cap variants).
Cap: Screw-on PP cap (leak-proof, with tamper-evident ring optional; child-resistant cap available for pharmaceutical/detergent use). |
| Dimensional Specifications | - Capacity: 50ml (sample size) – 2L (bulk size); popular options: 100ml, 250ml, 500ml, 1L.
- Stand-Up Dimensions (1L example):
Height (filled): 280mm ±2mm;
Width: 160mm ±2mm;
Bottom Gusset: 80mm ±2mm (enables stable standing on retail shelves).
- Spout Details:
Diameter: 8mm (standard) / 10mm (wide opening for thick liquids);
Length: 30mm ±1mm (compatible with automated filling machines). |
| Functional Properties | - Leak-Proof Performance: 100% leak-proof (tested at 0.3 bar pressure per ASTM F1140; no leakage after 24-hour inversion).
- Barrier Efficiency:
Oxygen Transmission Rate (OTR): ≤0.1 cc/day (prevents oxidation for liquids like juice/sauce);
Moisture Vapor Transmission Rate (MVTR): ≤0.1 g/day (avoids product drying or moisture absorption).
- Temperature Resistance: -20°C (freezer-safe) to 90°C (hot-fill compatible for products like hot sauce/soup).
- Sustainability: Recyclable options (mono-material PE structure, meets EU SUP Directive 2019/904) and compostable variants (PLA-based, ASTM D6400 compliant). |
| Regulatory & Certifications | - FDA Certified (US food/beverage contact);
- EU Regulation 10/2011 (European food safety);
- REACH Compliant (no SVHC substances);
- LFGB Certified (German food contact, recognized across EU);
- ISO 9001 (production quality management). |
Our production line adheres to strict quality control (QC) standards, with end-to-end traceability to ensure consistency and compliance.
- Source materials only from certified suppliers (PET, PE, PP, aluminum foil) with valid compliance certificates (FDA, EU 10/2011).
- In-house lab testing: Verify material purity (no heavy metals/restricted chemicals via GC-MS), barrier performance (OTR/MVTR via permeability testers), and PE sealability (heat-seal strength per ASTM D1876).
- Use solvent-free lamination (no toxic residues) to bond PET + middle layer (Al Foil/EVOH) + PE. Control temperature (85–105°C) and pressure (35–45 bar) for strong adhesion (peel strength ≥3 N/25mm).
- Inspect laminated rolls for bubbles, wrinkles, or layer separation (100% visual check + random sampling).
- Automated die-cutting machines cut laminated rolls into pouch blanks (matches client-specified dimensions, tolerance ±1mm).
- Fold and heat-seal the bottom gusset (temperature 160–180°C, seal width 5mm) to enable stable stand-up functionality. Test gusset seal strength (≥50 N/25mm) to avoid splitting.
- Spout Installation: Use ultrasonic welding (no glue, FDA-compliant) to attach PP spout to the pouch’s top panel. Ensure spout alignment (±0.5mm) to prevent filling machine jams.
- Cap Attachment: For Spout Straw Cap variants, pre-assemble food-grade straws (PP/PET) into spouts before capping. Screw on PP caps (with tamper-evident rings if requested) via automated capping machines.
- Leak Test: Submerge pouches in water, apply 0.3 bar pressure, and check for bubbles (100% testing for small orders; 5% random sampling for bulk orders).
- Barrier Test: Randomly test 1% of each batch for OTR/MVTR to ensure compliance with specifications.
- Seal Strength Test: Pull-test spout and gusset seals (per ASTM F88) to confirm no separation.
- Printing: Flexographic printing (up to 8 colors) on the PET outer layer for logos, nutrition labels, or branding. Inks are food-safe (FDA 21 CFR 176.170) and smudge-resistant.
- Sterilization: For food-grade pouches, UV-C treatment (254nm wavelength) to eliminate surface bacteria (meets FDA hygiene standards).
- Final Packaging: Pack pouches in moisture-proof cartons (with batch labels: production date, lot number, compliance certifications) for traceability.
- Third-party inspection (optional) to verify dimensions, print quality, leak-proof performance, and compliance with client specs. Provide inspection report before shipment.
Our Stand Up Pouch With Spout And Cap (including Spout Straw Cap variants) is tailored to 4 key industries, with scenario-specific benefits:
- Liquids: Juice, smoothies, iced coffee (Spout Straw Cap enables on-the-go sipping; barrier layer preserves freshness for 6–12 months).
- Semi-Liquids: Tomato sauce, honey, nut butter (wide-spout option for easy squeezing; leak-proof cap prevents messy spills).
- Frozen Foods: Smoothie mixes, frozen soups (freezer-safe material; stand-up design saves freezer space).
- Lotions & Creams: Hand cream, body lotion (leak-proof cap ideal for travel; PET outer layer resists oil stains).
- Hair Care: Shampoo, conditioner (squeeze-friendly design; recyclable PE option aligns with sustainability goals).
- Detergents: Liquid dish soap, laundry detergent (chemical-resistant PE inner layer; child-resistant cap option for safety).
- Cleaners: Multi-surface sprays (tamper-evident cap builds consumer trust; stand-up design fits under sinks).
- Oral Liquids: Pediatric syrups, cough medicine (child-resistant cap; precise spout for controlled dosing).
- Topical Solutions: Medical gels, wound cleansers (sterile packaging; barrier layer protects against contamination).
A1: Yes — we offer full customization:
- Size: 50ml–2L (provide your desired capacity, and we’ll share 3D design mockups within 48 hours).
- Material: Swap aluminum foil for EVOH (vegan/recyclable) or use compostable PLA (for eco-focused brands).
- Cap Type: Screw-on, child-resistant, or flip-top caps; Spout Straw Cap variants for sippable products.
A2: It depends on the product and barrier layer:
- Food/beverage (Al Foil layer): 6–18 months (ambient temperature, unopened).
- Personal care (EVOH layer): 12–24 months (prevents ingredient oxidation).
- Frozen products: Up to 12 months (freezer-safe material avoids freezer burn).
A3: Yes — we offer two sustainable options:
- Mono-material PE pouches: 100% recyclable (separate cap before recycling; meets EU SUP Directive).
- Compostable PLA pouches: Breaks down in industrial composting facilities (ASTM D6400 compliant) within 180 days.
A4:
- MOQ: 5,000 units for standard designs; 10,000 units for fully customized designs (spout/cap/material changes).
- Lead Time: 10–14 days for standard orders; 15–20 days for customized orders (includes design approval and testing). Rush orders (7–10 days) are available for an additional 15% fee.
A5: Yes — we supply a full compliance pack for each order, including:
- Material safety data sheets (MSDS);
- FDA/EU 10/2011/REACH certificates;
- Batch test reports (leakage, barrier performance);
- Certificate of Analysis (CoA) for food-grade pouches.
A6: Yes — we offer a hot-fill compatible variant (PE inner layer upgraded to 70μm, heat-resistant up to 90°C). We recommend testing your product with our sample pouches first to confirm compatibility (free samples available for qualified clients).
