High Quality Plastic ABS Flip Top Cap – Small Plastic Bottles With Flip Top Caps
Our high-quality plastic ABS flip top cap small plastic bottles are specialized packaging solutions designed for small-volume liquids, semi-liquids, and viscous products (e.g., hand sanitizer, lip gloss, salad dressing, essential oils). Crafted from food-grade ABS plastic (durable, BPA-free) and featuring a precision-engineered flip top cap, these bottles balance portability (50ml–250ml capacity) and functionality—ideal for on-the-go use, sample-sized products, or household storage. We adhere to global safety standards (FDA, LFGB, CE) and offer customization options (color, logo, cap features) to meet brand and user needs, making them a top choice for startups, small businesses, and eco-conscious consumers.
2. Product Specifications (Bottles + ABS Flip Top Caps)
| Component | Parameter Details | Key Advantages |
| Small Plastic Bottle | - Capacity: 50ml, 100ml, 150ml, 250ml (small-volume focus; custom 30ml–300ml available)- Material: Food-grade PP plastic (BPA-free, heat-resistant: -10°C to 60°C)- Dimensions (100ml model): Height 10cm, Diameter 4cm, Neck Finish 20/410 (standard for flip top caps)- Transparency: Clear (90% light transmittance) or frosted (matte finish)- Durability: 1.5mm thick walls (resists cracks from accidental drops, 0.5m height) | - Compact size (fits purses, pockets, travel toiletry bags)- Food-safe (no chemical leaching into cosmetics/foods)- Clear design showcases product color/texture (builds trust) |
| ABS Flip Top Cap | - Material: High-quality ABS plastic (impact-resistant, scratch-proof, BPA-free)- Size: 20/410 neck fit (matches bottle; custom neck sizes 18/410–24/410 available)- Seal: Food-grade silicone gasket (embedded in cap base; airtight)- Flip Mechanism: 30° opening angle (one-hand operation); hinge tested for 10,000+ flips- Color: White, Black, Clear (default); custom Pantone colors available | - ABS durability (avoids cap breakage vs. cheap plastic)- Leak-proof seal (no spills in bags; extends product shelf life)- Long-lasting hinge (withstands daily use for 1–2 years) |
| Safety & Compliance | - Certifications: FDA (USA), LFGB (EU), CE (safety)- Testing: Leak test (inverted 72 hours, 0% leakage); heavy metal test (lead/cadmium < 0.1ppm) | - Meets global market standards (safe for retail in EU/USA/Southeast Asia)- No health risks for cosmetic/food contact |
3. Design Highlights (ABS Flip Top Cap + Small Bottle)
Our design focuses on user-friendliness, durability, and compatibility—solving common pain points of small packaging (leaks, fragile caps, hard-to-open lids):
3.1 ABS Flip Top Cap Design
- Impact-Resistant ABS Material: Unlike ordinary plastic caps, ABS plastic withstands drops (0.8m height) and daily wear (no cracking or discoloration)—ideal for travel or kids’ products.
- One-Hand Flip Operation: 30° ergonomic hinge (3D-simulated for optimal opening) allows easy flipping with one finger (even wet hands)—no need to twist or pull, perfect for on-the-go use (e.g., applying hand sanitizer while walking).
- Airtight Silicone Seal: 3D-machined groove in the cap base secures the silicone gasket (Shore A 50 hardness)—prevents liquid seepage (even for thick products like lip gloss) and blocks air (extends shelf life by 3–6 months).
- Non-Slip Grip: Textured ABS surface on the cap top (micro-ridges) provides extra grip—avoids slipping when opening with wet hands.
3.2 Small Plastic Bottle Design
- Compact & Portable: 50ml–250ml capacity fits in pockets, purse side compartments, or travel toiletry bags (no bulky overhang)—ideal for sample-sized cosmetics (lip oil, face serum) or travel essentials (mini hand sanitizer).
- Wide Mouth Option: 24mm mouth for 150ml–250ml bottles (easy to refill with thick products like lotion; no funnels needed) while maintaining compatibility with the 20/410 flip top cap.
- Stackable Base: 4cm diameter base (for 100ml model) is designed for stackability—saves space in bathroom cabinets or retail displays (critical for small businesses with limited storage).
4. Customization Solutions (B2B & Consumer-Focused)
We offer flexible customization to match brand identities and specific use cases—with low MOQs to suit small businesses and startups:
| Customization Type | Details | MOQ & Lead Time |
| Color Matching | - Bottles: Clear, frosted, or custom Pantone colors (e.g., brand-specific pastels)- Caps: ABS plastic in any Pantone color (matte/glossy finish) | MOQ 500 units; Lead Time 7–10 days |
| Logo & Branding | - Caps: Silk-screen printing (1–4 colors) or laser engraving (permanent, high-end)- Bottles: Silk-screen etching (logos, product names) on clear/frosted surfaces | MOQ 300 units; Lead Time 8–12 days |
| Cap Function Upgrades | - Child-resistant flip top (push-to-open design for household cleaners)- Tamper-evident seal (peel-off strip for cosmetics/foods)- Flip-lock (rotates to lock cap for travel) | MOQ 1,000 units; Lead Time 10–15 days |
| Bottle Shape/Capacity | - Custom small capacities (30ml–300ml)- Unique bottle shapes (e.g., oval, square) for brand differentiation | MOQ 2,000 units; Lead Time 15–20 days |
5. Production (Quality-Focused)
Our production process adheres to strict quality control standards—ensuring every bottle and ABS flip top cap meets “high-quality” claims:
5.1 Step 1: Raw Material Sourcing & Testing
- ABS Plastic for Caps: Source FDA-certified ABS resin from ISO 9001 suppliers (e.g., BASF, LG Chem)—test each batch for BPA, heavy metals, and impact resistance (must withstand 1kg weight drop without breaking).
- PP Plastic for Bottles: Use food-grade PP resin (meets FDA 21 CFR 177.1520)—test for heat resistance and chemical stability (no leaching when in contact with oils or alcohols).
- Silicone Gaskets: Food-grade silicone (Shore A 50)—test for elasticity (must return to shape after 10,000 compressions).
5.2 Step 2: Injection Molding (Bottles + Caps)
- Bottle Molding: Use precision injection molding machines (tolerance ±0.02mm) to form PP bottles—control wall thickness (1.5mm) and neck finish (20/410) for consistency. Cool bottles in 3-stage cooling tunnels (avoids warping).
- Cap Molding: Inject ABS resin into custom molds (for cap body and flip lid)—ensure hinge thickness (1mm) is uniform (prevents hinge breakage). Post-mold trim excess plastic (no sharp edges).
5.3 Step 3: Assembly & Customization
- Gasket Installation: Automatically insert silicone gaskets into cap grooves (thermal bonding for ABS caps—no glue, avoids contamination).
- Logo Application: Silk-screen print logos on caps/bottles (use food-safe inks); cure in UV ovens (30 minutes) for fade resistance (tested to withstand 500+ washes with soap and water).
- Flip Mechanism Calibration: Manually test each cap’s flip hinge (must open to 30° and close securely—adjust torque if needed).
5.4 Step 4: Quality Inspection (100% Coverage)
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- Visual inspection: No bubbles, scratches, or warping.
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- Capacity test: Fill with water to verify volume (±2% accuracy).
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- Leak test: Screw cap onto bottle, fill with water, invert for 24 hours (0% leakage allowed).
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- Durability test: Flip hinge 1,000 times (no breakage or loose hinges).
- Final Assembly Check: Pair bottles with caps, test capping/opening once more—reject any mismatched or defective units.
5.5 Step 5: Packaging
- Retail Packaging: Individual bottles (with caps) packed in recyclable PE bags (1 unit/bag) or cardboard blister packs (for shelf display)—print “BPA-Free” and “FDA Approved” labels.
- Bulk Packaging: 100 bottles/cap sets per recyclable cardboard box (with foam dividers to prevent scratches)—include a packing list and compliance certificate.
6. Application Scenarios (Small-Volume Focus)
6.1 Cosmetics & Personal Care
- Sample-Sized Products: 50ml–100ml bottles for lip gloss, face serum, or hair oil—perfect for brand giveaways or trial sizes (compact, easy to ship).
- Travel Toiletries: 150ml–250ml bottles for shampoo, body wash, or lotion—TSA-compliant (fits carry-on bags); flip top cap prevents spills in luggage.
6.2 Food & Beverage
- Condiments: 100ml–150ml bottles for salad dressing, honey, or hot sauce—small enough for picnic bags; airtight cap keeps condiments fresh.
- Edible Oils: 50ml–100ml bottles for olive oil or truffle oil (small portions for cooking; clear design shows oil color).
6.3 Household & Healthcare
- Hand Sanitizer: 50ml–100ml bottles for on-the-go sanitizer—flip top cap allows one-hand use (no need to unscrew lids); ABS cap resists alcohol corrosion.
- Cleaning Products: 150ml–250ml bottles for natural cleaners (e.g., vinegar-based sprays)—child-resistant flip top option available for safety.
6.4 Small Businesses & Startups
- Handmade Goods: Ideal for craft brands selling homemade lip balm, lotion bars, or essential oil blends—customizable logo and color help build brand recognition.
- E-Commerce: Lightweight (100ml bottle = 20g) and compact—reduces shipping costs (critical for small businesses with tight budgets).
