Our Recycling Bottle Pour Spout with Cap (available in black, white, and green) is an eco-friendly, multi-functional solution designed to transform standard bottles into efficient, mess-free pouring tools. Crafted from 100% recyclable materials, this product combines a leak-proof pour spout with a secure cap, ideal for recycling and repurposing bottles in households, kitchens, cafes, and industrial settings. Its universal design fits most plastic and glass bottles, reducing single-use plastic waste while enhancing convenience. All components meet global safety standards (FDA, LFGB), making it a trusted choice for environmentally conscious clients.
- Controlled Pouring: Precision spout design reduces splashing and controls flow rate (100ml/min for liquids like oil).
- Dust & Insect Protection: Secure cap seals tightly to prevent contamination during storage.
- Easy Installation: Twist-on thread design - no tools required (installs in 5 seconds).
- Reusability: Durable PP construction allows 500+ uses with proper maintenance.
Our 3D models provide precise visualizations to verify fit, functionality, and design, supporting client integration and marketing needs.
- Views Provided: Isometric view, top view, cross-sectional view, and exploded view (showing spout, cap, and gasket assembly).
- Key Annotations: Thread dimensions, sealing gasket thickness (1.5mm), spout angle (45° for optimal pouring), and cap closure mechanism.
- File Formats: Available in STL (for 3D printing), STEP (for CAD editing), and high-resolution PDF (for quick review without special software).
- Custom Adjustments: Modify thread sizes, spout length, or color in 3D models (3 working days for revisions; free for bulk orders ≥10,000 units).
- Use Cases: Clients use 3D drawings for:
- Verifying compatibility with their bottle designs.
- Creating marketing materials (product videos, catalogs).
- Quality control checks during bulk production.
Our manufacturing process adheres to strict environmental and quality standards, ensuring consistent performance and sustainability.
- Material Selection: Procure FDA-grade PP resin (recyclable grade) and food-grade silicone from certified suppliers (with batch-specific test reports).
- Eco-Friendly Focus: PP resin contains 30% recycled content (meets ISO 14001 standards) without compromising durability.
- Testing: Third-party labs (SGS) test raw materials for BPA, heavy metals, and chemical leaching (results provided with bulk orders).
- Mold Preparation: Use precision CNC-machined molds (tolerance ±0.02mm) for spout and cap components.
- Molding Parameters:
- PP Melting Temperature: 180-220°C
- Injection Pressure: 60-80MPa
- Cycle Time: 25-30 seconds per unit (spout + cap)
- Color Integration: Add food-safe color masterbatches (black, white, green) during molding for uniform pigmentation.
- Mixing: Blend silicone rubber with food-grade vulcanizing agents (ratio 100:2) to ensure elasticity.
- Compression Molding: Cure gaskets at 170°C under 12MPa pressure for 4 minutes (ensures heat resistance and seal integrity).
- Trimming: Remove excess flash to ensure gaskets fit perfectly into spout grooves.
- Automated Assembly: Robotic arms insert gaskets into spouts (accuracy ±0.1mm) and attach caps for final product pairing.
- Multi-Stage QC:
- Dimensional Check: 5% of units tested with calipers to verify thread and diameter specs.
- Leak Test: 10% of units filled with water, sealed, and inverted for 24 hours (no leakage allowed).
- Functional Test: Manual opening/closing cycle (50 times) to ensure cap durability.
- Eco-Friendly Packaging: Units are packed in recyclable cardboard boxes (no plastic fillers).
- Bulk Packaging: 500 units per carton (dimensions: 40cm × 30cm × 25cm; gross weight: 7kg).
- Labeling: Each carton includes recycling symbols, material composition, and batch number for traceability.
We prioritize quality and sustainability, with a comprehensive quality management system:
- Material Safety: Annual third-party audits (SGS) confirm compliance with FDA 21 CFR 177.1520 (PP) and LFGB §30 (silicone).
- Performance Testing:
- Durability: Accelerated aging tests (exposure to 60°C for 1000 hours) confirm no material degradation.
- Chemical Resistance: Tested with common liquids (oil, vinegar, alcohol) - no swelling or leakage after 30 days.
- Recyclability: Verified by ISO 14021 certification (100% recyclable in standard plastic streams).
- In-Line Inspection: Cameras monitor molding processes to detect defects (e.g., cracks, uneven threads) in real time.
- Batch Traceability: Each unit is linked to raw material batches and production timestamps via QR codes (accessible to clients).
- Continuous Improvement: Monthly review of customer feedback to refine production (e.g., adjusting spout angle for smoother pouring).
- Warranty: 1-year warranty against manufacturing defects (free replacement for faulty units).
- Support: Dedicated team responds to quality inquiries within 12 hours; technical documents (3D drawings, test reports) provided on request.
- Household Use: Repurpose bottles for storing cooking oil, vinegar, syrup, or cleaning liquids (mess-free pouring).
- Food Service: Cafes, restaurants, and catering businesses use it for bulk condiments (ketchup, mustard) to reduce packaging waste.
- Industrial Settings: Ideal for non-toxic industrial liquids (detergents, coolants) - controlled pouring minimizes spills.
- Eco-Projects: Promoted by environmental organizations for community recycling initiatives (turning waste bottles into functional tools).
A1: It fits most standard bottles with 28mm, 38mm, or 48mm thread diameters (common for soda, water, oil, and vinegar bottles). Custom thread sizes are available for bulk orders.
A2: Yes. All components (PP spout, silicone gasket) are FDA and LFGB certified, BPA-free, and non-toxic - safe for all food and beverage liquids.
A3: Yes, it withstands temperatures up to 100°C (212°F), making it suitable for hot syrups, soups, or coffee additives.
A4: - Standard colors (black, white, green): MOQ 1,000 units; lead time 5-7 working days.
- Custom colors/logos: MOQ 5,000 units; lead time 10-12 working days.
A5: The PP components are 100% recyclable - simply separate from the silicone gasket (recyclable in plastic recycling bins) and dispose of according to local guidelines.
